The World's Best Storage Rack

Ingenuity • Quality • Integrity

Carton Flow Rack

IMG_07382

The Streamlined Way to Efficiency: The Advantages of Carton Flow Racking

Efficiency in warehousing and storage is the cornerstone of successful operations. Carton Flow Racking is a storage solution that's transforming the way businesses manage their inventory, offering a unique set of advantages.

Carton flow rack systems are a unique subset within the pallet racking industry. At Rack Builders, carton flow systems have been incorporated into pick modules and even within typical selective pallet racking bays. These systems are essentially miniature versions of pallet flow systems where movement is largely driven by gravity to transport a load from one side of the system to the other. Carton flow is used for light load cases – generally around 25 pounds per square foot, for this reason they are often implemented into palletized storage systems in limited areas to handle cases, cartons and totes.

Much like Rack Builder’s pallet flow rack systems, carton flow uses a combination of beams placed at strategic elevations to provide an adequate slope for the carton flow tracks/rollers. There are many different styles of rollers that can be provided and implemented to meet a wide array of inventory applications.

Advantages of Carton Flow Racking Systems:

  1. Efficient Order Picking: Carton Flow Racking is designed with order picking in mind. It allows for easy and efficient access to products, making it an ideal choice for businesses with high-frequency picking needs. Items flow to the front of the rack, minimizing the distance and time needed to retrieve products.
  2. First-In, First-Out (FIFO) Inventory Management: For businesses dealing with perishable goods or products with expiration dates, Carton Flow Racking is ideal. Its FIFO inventory management system ensures that older stock is accessed first, reducing the risk of product spoilage or obsolescence.
  3. Maximized Storage Density: Carton Flow Racking maximizes storage density while maintaining accessibility. By allowing multiple cartons to be stored deep within the racks, it significantly increases your storage capacity without compromising on the ability to reach individual products.
  4. Selective Accessibility: Despite its high-density design, Carton Flow Racking offers selective access to each carton. This means you can efficiently manage your inventory by accessing individual cartons when needed, without disturbing others.
  5. Space Optimization: Effective utilization of both horizontal and vertical space is essential for any warehouse. Carton Flow Racking excels at this, making it ideal for businesses with varying carton sizes or those dealing with multiple SKUs.
  6. Reduced Labor Costs: With Carton Flow Racking, the need for extensive forklift travel is reduced. Cartons are easily accessible from the picking aisle, minimizing travel time and labor costs.
  7. Cost-Efficient Solution: The initial investment in Carton Flow Racking often proves cost-effective due to improved storage efficiency and reduced labor costs. It allows for efficient inventory control, reducing the risk of stockouts or overstocking.
  8. Enhanced Safety: Safety is a top priority in any warehouse operation. Carton Flow Racking systems come with safety features like speed controllers and dividers, ensuring a controlled flow of cartons and reducing the risk of accidents.
  9. Low Maintenance: These racking systems are known for their durability and low maintenance requirements. This means fewer disruptions due to repairs and more uptime for your warehouse operations.

Carton Flow Racking offers a winning combination of efficient order picking, FIFO inventory management, high-density storage, selective accessibility, and cost-efficiency. Whether you operate a distribution center, manufacturing facility, or retail operation, this racking system can optimize your storage space, enhance inventory control, and elevate overall operational efficiency.

Ready to explore the potential of Carton Flow Racking for your warehouse? Contact us today to discuss your storage needs and discover how this system can transform your storage space.

DSC_86532